Hyundai Getz>> Electric equipment>> Starter
The structure of system of electrostart-up of the engine includes the storage battery, a starter, the traction relay, the ignition switch, the switch of blocking of a starter (only on cars with АКП), connecting wires and wires of the storage battery.
At ignition key turn in position of start-up of the engine the current of the storage battery moves in a winding of the traction relay of a starter. Thus there is a displacement of an anchor of the traction relay and the drive lever муфты a free wheeling, the drive gear wheel enters into gearing with a gear wreath of a flywheel. Contacts become isolated and the starter electric motor joins.
Presence муфты a free wheeling protects a winding and a collector of an anchor from a rating.

Backlash adjustment between an end face of a gear wheel of a drive and an emphasis

Fig. 7.16. The scheme of connection of the storage battery at backlash adjustment between an end face of a gear wheel of a drive and an emphasis: 1 – the switch; 2 – a wire of a winding of excitation; 3 – a starter


The scheme of connection of the storage battery at backlash adjustment between an end face of a gear wheel of a drive and an emphasis is shown on fig. 7.16.
Disconnect a wire of a winding of excitation from a conclusion "M" of the traction relay.
Attach the 12-volt storage battery to conclusions S and "M".
The drive gear wheel should move to gearing position.

       THE PREVENTION
Not to admit перегорания a winding, inspect as soon as possible (during no more 10).

With the help щупа check up a backlash between an end face of a gear wheel of a drive and an emphasis.

Fig. 7.17. A backlash between an end face of a gear wheel of a drive and an emphasis: 1 – an emphasis; 2 – a backlash between an end face of a gear wheel of a drive and an emphasis; 3 – a drive gear wheel


The backlash between an end face of a gear wheel of a drive and an emphasis should make 0,5–2,0 mm (fig. 7.17).
If axial люфт an anchor shaft does not keep within the specified limits, adjust it by installation or removal of adjusting linings between the traction relay and a cover from outside a drive.

Check of a technical condition of a starter  
Check of an involving winding of the traction relay

Fig. 7.18. The scheme of connection of the storage battery at check of an involving winding of the traction relay of a starter: 1 – the storage battery; 2 – a starter


The scheme of connection of the storage battery at check of an involving winding of the traction relay of a starter is shown on fig. 7.18.
Disconnect a wire of a winding of excitation from a conclusion "M" of the traction relay.
Attach the 12-volt battery to conclusions S and "M".

       THE PREVENTION
Not to admit перегорания a winding, carry out check as soon as possible (during no more 10).

If the drive gear wheel is displaced in the gearing position, the involving winding of the relay is serviceable. If it does not occur, replace the traction relay.
Check of a keeping winding of the traction relay

Fig. 7.19. The scheme of connection of the storage battery at check of a keeping winding of the traction relay of a starter: 1 – the storage battery; 2 – a starter; 3 – a wire of a winding of excitation


The scheme of connection of the storage battery at check of a keeping winding of the traction relay of a starter is shown on fig. 7.19.
Disconnect a wire of a winding of excitation from a conclusion "M" of the traction relay.
Attach the 12-volt battery to a conclusion S and "weight".

       THE PREVENTION
Not to admit перегорания a winding, inspect as soon as possible (during no more 10).

If the drive gear wheel is put forward in gearing position, the relay is serviceable. If the gear wheel repeatedly is put forward and comes back in a starting position, means, there was a breakage in a keeping winding. Replace the traction relay.
Check in an idling mode

Fig. 7.20. The scheme of connection of the storage battery at starter check in an idling mode: 1 – a starter; 2 – a coal rheostat; 3 – the ampermeter; 4 – the voltmeter; 5 – the storage battery


The scheme of connection of the storage battery at starter check in an idling mode is shown on fig. 7.20.
Clamp a starter in a vice with sponges from a soft material and attach completely charged 12-volt storage battery to a starter, as is shown in drawing.
Attach the control ampermeter (with a scale on 100) and a coal rheostat.
Attach the voltmeter (with a scale on 15) in parallel a starter.
Establish a coal rheostat in deenergizing position.
Attach a wire from the negative plug of the storage battery to the starter case.
Rheostat establish on the voltmeter pressure 11 Century
Include a starter and check up conformity of the maximum consumed current to norm, and also smoothness and ease of rotation of an anchor of a starter.
Force of a consumed current should make no more than 90 And, frequency of rotation of an anchor — not less than 2800 mines-1.
Check отпускания the traction relay

Fig. 7.21. The scheme of connection of the storage battery at check отпускания the traction relay of a starter: 1 – the storage battery; 2 – a starter; 3 – a wire of a winding of excitation


The scheme of connection of the storage battery at check отпускания the traction relay of a starter is shown on fig. 7.21.
Disconnect a wire of a winding of excitation from a conclusion "M" of the traction relay.
Attach the 12-volt battery to a conclusion "M" and "weight".

       THE PREVENTION
Not to admit перегорания a winding, inspect as soon as possible (during no more 10).

Put forward and move a drive gear wheel. If the gear wheel quickly comes back in a starting position, the traction relay is serviceable. Otherwise replace the traction relay.

Removal and starter installation  

Fig. 7.22. A starter: 1 – the screw; 2 – a cover from outside a drive; 3 – a lock ring; 4 – a persistent ring; 5 – муфта a free wheeling; 6 – коронная a gear wheel; 7 – a solar gear wheel; 8 – the traction relay; 9 – satellites; 10 – a ball; 11 – a holder; 12 – статор; 13 – an anchor; 14 – щеткодержатель; 15 – a cover from outside a collector; 16 – a coupling bolt


Fig. 7.23. Starter fastening to картеру couplings


The starter is shown on fig. 7.22. Starter fastening to картеру couplings is shown on fig. 7.23.
Disconnect a wire from "the minus" plug of the storage battery.
Disconnect from a transmission a flexible shaft of a drive of a speedometer and a cable of a drive of a gear change.
Disconnect from a starter колодку wires and a wire tip.
Remove a starter, having turned away two screws of its fastening.
Installation is spent in an order, the return to removal.

Check of a technical condition
Collector check

Fig. 7.24. Check of palpation of a collector in prisms


Establish an anchor in two prisms and with the help стрелочного the indicator check up collector palpation (fig. 7.24).
Nominal palpation of a collector of 0,05 mm.
Maximum permissible palpation of a collector of 0,1 mm.

Fig. 7.25. Check of deterioration of a collector


Check up diameter of a collector (fig. 7.25).
Nominal diameter of a collector of 29,4 mm.
Maximum permissible diameter of a collector of 28,4 mm.

Fig. 7.26. Check of depth of grooves between collector plates: 1 – a collector plate; 2 – depth of a groove


Check up depth of grooves between collector plates (fig. 7.26).
Nominal depth of grooves between plates of a collector of 0,5 mm.
Maximum permissible depth of grooves between plates of a collector of 0,2 mm.

Check щеткодержателя

Fig. 7.27. Check щеткодержателя on short circuit


Check up absence of short circuit between a basic plate and щеткодержателем (fig. 7.27).

Check муфты a free wheeling
Holding a hand the case муфты a free wheeling, rotate a drive gear wheel. The gear wheel should rotate smoothly in one party and should not rotate in an opposite side.
If муфта works incorrectly, replace it.
Check up a drive gear wheel on presence of deterioration or задиров on teeths. In the presence of deterioration or задиров replace муфту a free wheeling in gathering. At damage of a gear wheel of a drive check up also a gear wreath of a flywheel on presence of deterioration or задиров on teeths.

Check of plugs of covers from outside a drive and a collector
Check up plugs on presence of deterioration or задиров on friction surfaces. At their detection replace a cover from outside a drive or a collector.

Clearing of details of a starter
Do not wash out a detail immersing in solvent as it will lead to winding damage статора, the traction relay and-or an anchor. These details should be cleared only rubbing by a fabric.
Do not immerse in solvent a starter drive. Solvent смоется the greasing put in муфту of a free wheeling at assemblage.
Clear a drive a brush moistened with solvent, with the subsequent rubbing by a fabric.

Replacement of brushes and springs of brushes
Replace the worn out or greasy brushes.
At replacement of a brush of a winding of excitation break the worn out brush nippers, trying not to damage a brush wire.
Smooth out the end of a wire of a brush a skin for maintenance of the reliable soldering.
Insert a brush wire into an aperture of a new brush and solder it. Track that the wire did not act and on a brush surface there was no surplus of solder.
At replacement of a "minus" brush take out a brush from щеткодержателя, having wrung out keeping spring.