Repair Hyundai Getz

Hyundai Getz. The maintenance
+ 1. Operation and maintenance service
- 2. The engine
   Technical characteristics of engines
   Specifications of engines
   Technical characteristics of engines in working volume of 1,5 and 1,6 l
   Specifications of engines in working volume of 1,5 and 1,6 l
   Technical characteristics of cars with engines in working volume 1,1
   Engines in working volume of 1,1 and 1,3 l
   Technical condition of the engine
   Broad-brush observations on repair of engines
   Removal and installation of the power unit
   The general sequence of dismantling of the engine
   Обкатка the engine after repair
   Engine check on the car after repair
   The block of cylinders
   Shatunno-piston group
   Cranked shaft and flywheel
   Head of the block of cylinders
   Camshaft and its drive
   Cooling system
   Greasing system
   The power supply system
   System of release of the fulfilled gases
   Possible malfunctions of the engine, their reason and ways of elimination
   Malfunctions of hydraulic pushers of valves
   Malfunctions of system of giving of fuel and ways of their elimination
+ 3. Transmission
+ 4. A running gear
+ 5. A steering
+ 6. Brake system
+ 7. An electric equipment
+ 8. A body
9. Electric equipment schemes


Hyundai Getz>> The engine>> Removal and installation of the power unit
The power unit consists of the engine, coupling and a transmission. Remove it by means of the hydrolift or тали, lowering from an engine compartment on the cart. Thus tips of shaft of drives of forward wheels are disconnected from the power unit and remain on the car.

Removal of the power unit: methods and safety precautions
If the decision on removal of the engine for carrying out of major repairs is accepted or
Repair of the basic knots it is necessary to spend certain preparatory measures.
It is the extremely important to define a place where works will be performed. Undoubtedly, best place for this purpose – a workshop. It is very important to have the equipped working platform, and also a place for car storage. If neither a workshop, nor the garage is not present, the equal smooth concrete or asphalt platform is required.
Washing of a motor compartment and the engine before removal will allow to keep the tool clean and a constant working condition.
Also will be necessary the lift or тельфер. Be convinced that these devices have a stock on load-carrying capacity and are capable to lift the engine with all hinged units. Observance of security measures plays a paramount role, as lifting of the engine from the car – potentially dangerous operation.
If works on engine removal are spent by not skilled person the assistant is necessary. Consult and ask the help at those who has experience of performance of such works. There are many modes of work on lifting of the engine from a motor compartment which exclude their performance alone.
In advance plan the actions. Get all necessary tools and the equipment before beginning works.
To some adaptations providing safety at removal and installation of the engine, and also decrease in expenditures of labour, concern (besides the lift) the strong supports, a full set of keys and оправок, wooden колодки, rags and solvent for cleaning of inevitable pools from the spilt operational liquids. If it is supposed to hire the lift agree about it in advance and will perform all works at which this mechanism is not required. It will allow to save money and time.
Keep in mind that, probably, long time you cannot use the car. For performance of some works inaccessible in "house" conditions (in the absence of the special equipment), it is necessary to address to services of servicing deport or a specialised workshop. These enterprises work according to plan, therefore it is expedient to consult there before engine removal precisely to estimate expenses of time for repair and restoration of details.
At engine removal be always very attentive. Rash actions and haste can become the reason of serious traumas. In advance consider the actions. Do not feel sorry on it for time for the main thing is a work without traumas.

Cars with engines in working volume of 1,1 and 1,3 l  
Removal and installation of the power unit

       THE NOTE
At removal of the power unit watch correct installation of jacks and supports, and also for correct строповкой the engine.

THE PREVENTION
Take measures on prevention скатывания and falling of the car from supports during works under the car.

Open a cowl, disconnect wires from the storage battery and remove it.
Remove levers of a cleaner of a windscreen together with brushes.
Uncover an air inlet of system of ventilation of salon of the car.
Remove the screen wiper electric motor in gathering with draughts.
Remove the bottom protective casing.
Separate electric sockets of a plait of wires of an electronic control system of the engine and an electric socket of lanterns of light of a backing.
On cars with a mechanical five-speed transmission remove the working cylinder of a hydrodrive of coupling.
Separate electric sockets of the gauge of concentration of oxygen and the gauge of a control lamp of pressure of oil.
Separate electric sockets of the back gauge of concentration of oxygen and the ignition coil.
Separate electric sockets of the gauge of temperature of a cooling liquid and gauge VMT of the piston of the first cylinder.
Disconnect from the engine of a crosspiece (tyre) of connection with "weight" of a body.
Disconnect a hose of selection of depression from the union on the case of the vacuum amplifier of brakes.
Disconnect from the engine bringing and drain топливопроводы power supply systems.
Disconnect from the engine hoses of system of ventilation картера.

       THE NOTE
Before a detachment топливопроводов preliminary dump pressure in the engine power supply system.

Merge a liquid from cooling system.
Disconnect hoses from a cooler of oil of an automatic transmission (if on the car the automatic transmission) (only on cars with engines in working volume 1,3 is established).

       NOTES
Before a detachment of hoses put on them labels not to mix their places at installation.
Watch that from disconnected hoses liquids and oil did not pour out. Muffle apertures for protection against pollution.

Disconnect from the engine bringing and taking away hoses of a radiator, then remove a radiator in gathering with hoses.
Disconnect from the engine hoses of a heater of salon (bringing and taking away).
Disconnect from the engine a cable of management throttle заслонкой.
On cars with a mechanical transmission disconnect a cable of a drive of a gear change.
On cars with an automatic transmission disconnect a cable of a drive of management from a transmission (only on cars with engines in working volume 1,3).
Disconnect from a transmission a flexible shaft of a drive of a speedometer.
Turn away bolts of fastening of the compressor of the conditioner and remove it from a fastening arm.
Remove a dustproof cover of the steering mechanism, turn away a bolt клеммового connections of a shaft of a steering and remove the steering mechanism.

       THE NOTE
Preliminary put labels of mutual position клеммового connections and gear wheels of a drive of the steering mechanism.

Lift the car a jack and remove a wheel.
Disconnect the brake mechanism from a rotary fist and suspend it on a wire hook to a suspension bracket rack.
Having turned away fastening bolts, disconnect a rack of a suspension bracket from a rotary fist.
Remove from a rotary fist the gauge of frequency of rotation of a wheel (in the presence of antiblocking system of brakes).
Disconnect a reception pipe of mufflers from a final collector.

       THE NOTE
For the period of work suspend a reception pipe of mufflers on a hook from a strong wire to a body.

Suspend the engine on chains or cables.
With the help тали raise the power unit (on the height, allowing to execute the further operations) a little.
Turn away bolts of fastening of an arm of a suspension bracket to the engine.
Slowly lift the power unit (to unload suspension bracket arms) and temporarily leave it in this position.

       THE NOTE
Be preliminary convinced that all cables, hoses, wires, electric sockets are disconnected from the engine etc.

Remove заглушки, located on right подкрылке, and turn away bolts of fastening of an arm of a suspension bracket of a transmission.
Turn away bolts and nuts of fastening of a cross-beam.
Take out the power unit from a motor compartment, having inclined its transmission downwards.
Installation of the power unit spend in an order, the return to removal.
After joining of a drive throttle заслонки adjust it as it is described in subsection "Power supply system".

Cars with engines in working volume of 1,5 and 1,6 l  
Removal of the power unit

       THE NOTE
At removal of the power unit watch correct installation of jacks and supports, and also for correct строповкой the engine.

THE PREVENTION
Take measures on prevention скатывания and falling of the car from supports during works under the car.

Open a cowl, disconnect wires from the storage battery and remove it.
Remove levers of a cleaner of a windscreen together with brushes.
Uncover an air inlet of system of ventilation of salon of the car.
Remove the screen wiper electric motor in gathering with draughts.
Remove the bottom protective casing.
Separate electric sockets of a plait of wires of an electronic control system of the engine.
Disconnect an electric socket of the generator and the gauge of pressure of oil in system of greasing of the engine.
Disconnect a hose of selection of depression from the union on the case of the vacuum amplifier of brakes.
Disconnect from the engine bringing and drain топливопроводы power supply systems.
Disconnect from the engine hoses of system of ventilation картера.
Disconnect hoses from a cooler of oil of an automatic transmission (if on the car the automatic transmission is established).

       NOTES
Before a detachment of hoses put on them labels not to mix their places at installation.
Watch that from disconnected hoses liquids and oil did not pour out. Muffle apertures for protection against pollution.

Merge a liquid from cooling system.
Disconnect from the engine bringing and taking away hoses of a radiator, then remove a radiator in gathering with hoses.
Disconnect from the engine of a crosspiece (tyre) of connection with "weight" of a body.
Disconnect from the engine hoses of a heater of salon (bringing and taking away).
Disconnect from the engine a cable of management throttle заслонкой.
On cars with an automatic transmission disconnect a cable of a drive of management from a transmission.
Separate an electric socket of the switch and the electromagnetic valve of a stopping delivery of fuel.
Turn away bolts of fastening of the compressor of the conditioner and remove it from a fastening arm.
Lift the car.
Disconnect a reception pipe of mufflers from a final collector.

       THE NOTE
For the period of work suspend a reception pipe of mufflers on a hook from a strong wire to a body.

Disconnect a rotary fist from a rack of a forward suspension bracket.
Disconnect the brake mechanism from a rotary fist and suspend it on a wire hook to a suspension bracket rack.
Remove from a rotary fist the gauge of frequency of rotation of a wheel (in the presence of antiblocking system of brakes).
Suspend the engine on chains or cables. With the help тали raise the power unit (on the height, allowing to execute the subsequent operations) a little.
Turn away a bolt клеммового connections of a shaft of a steering.
Turn away bolts of fastening of an arm of a suspension bracket to the engine.
Slowly lift the power unit (to unload suspension bracket arms) and temporarily leave it in this position.

       THE NOTE
Be preliminary convinced that all cables, hoses, wires, electric sockets are disconnected from the engine etc.

Remove заглушки, located on right подкрылке, and turn away bolts of fastening of an arm of a suspension bracket of a transmission.
Turn away bolts and nuts of fastening of a cross-beam.
Take out the power unit from a motor compartment, having inclined its transmission downwards.
Installation of the power unit spend in an order, the return to removal.
After joining of a drive throttle заслонки adjust it as it is described in subsection "Power supply system".