Repair Hyundai Getz

Hyundai Getz. The maintenance
+ 1. Operation and maintenance service
- 2. The engine
   Technical characteristics of engines
   Specifications of engines
   Technical characteristics of engines in working volume of 1,5 and 1,6 l
   Specifications of engines in working volume of 1,5 and 1,6 l
   Technical characteristics of cars with engines in working volume 1,1
   Engines in working volume of 1,1 and 1,3 l
   Technical condition of the engine
   Broad-brush observations on repair of engines
   Removal and installation of the power unit
   The general sequence of dismantling of the engine
   Обкатка the engine after repair
   Engine check on the car after repair
   The block of cylinders
   Shatunno-piston group
   Cranked shaft and flywheel
   Head of the block of cylinders
   Camshaft and its drive
   Cooling system
   Greasing system
   The power supply system
   System of release of the fulfilled gases
   Possible malfunctions of the engine, their reason and ways of elimination
   Malfunctions of hydraulic pushers of valves
   Malfunctions of system of giving of fuel and ways of their elimination
+ 3. Transmission
+ 4. A running gear
+ 5. A steering
+ 6. Brake system
+ 7. An electric equipment
+ 8. A body
9. Electric equipment schemes



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Hyundai Getz>> The engine>> System of release of the fulfilled gases
Features of the device  
The system of release of the fulfilled gases consists of a final collector, каталитического neutralizer, a reception pipe of mufflers, mufflers. Necessary for work with regulated каталитическим neutralizer the gauge of concentration of oxygen (ljambda-probe) is established in the case каталитического neutralizer.
The reception pipe of mufflers fastens to каталитическому to the neutralizer established on a flange of a final collector. All details are connected with each other by means of carving connections and can be replaced separately. After removal it is necessary to replace self-stopped nuts and linings new. Rubber rings of fastening of elements of system of release and rubber buffers should be checked on absence of cracks and damages, and if necessary – to replace. At installation of new system of release of the fulfilled gases it is recommended to replace and all elements of fastening.

Removal and installation of system of release  
Cars with engines in working volume of 1,1 and 1,3 l  

Fig. 2.267. Elements of system of the release, located in a motor compartment of the engine in working volume of 1,3 l: 1 – a lining of a final collector; 2 – a final collector; 3 – a heat-shielding casing of a final collector


Elements of system of the release, located in a motor compartment of the engine in working volume of 1,3 l, are shown on fig. 2.267.

Fig. 2.268. Elements of system of the release, located in a motor compartment of the engine in working volume of 1,1 l: 1 – a lining of a final collector; 2 – a final collector; 3 – a heat-shielding casing of a final collector; 4 – the gauge of concentration of oxygen


Elements of system of the release, located in a motor compartment of the engine in working volume of 1,1 l, are shown on fig. 2.268.
Check of a technical condition

Fig. 2.269. A final collector


Check up a final collector (fig. 2.269) on absence of damages or cracks.

Fig. 2.270. A lining of a final collector


Check up a lining of a final collector (fig. 2.270) on absence отслаивания or damages.

Fig. 2.271. A reception pipe and mufflers of system of release: 1 – a lining of a reception pipe of mufflers; 2 – a pillow of a suspension bracket of a reception pipe of mufflers; 3 – the additional muffler; 4 – the basic muffler


The reception pipe and mufflers of system of release are shown on fig. 2.271.

THE PREVENTION
Removal and check of details of system of release spend only on cold system.

Removal

Fig. 2.272. A flange of fastening of the basic muffler to the additional muffler


Disconnect the basic muffler from additional (fig. 2.272).
Remove the  basic  muffler,  having disconnected  suspension bracket pillows.
Disconnect the additional muffler from the basic muffler.
Remove the additional muffler, having disconnected a suspension bracket pillow.
Disconnect каталитический neutralizer from a reception pipe of mufflers.
Disconnect a reception pipe of mufflers from каталитического neutralizer (on the engine working on неэтилированном gasoline) or from a final collector (on the engine working on этилированном gasoline).
Turn away a bolt of a collar of fastening of a reception pipe of mufflers and a nut of its fastening.
Check of a technical condition
Check up mufflers and pipes on absence of corrosion and damages.
Check up pillows of a suspension bracket and tape collars on absence of cracks and ageing signs.
Installation
Establish каталитический neutralizer, a reception pipe of mufflers, the additional muffler and the basic muffler as transfer and temporarily fix them.
Tighten fastenings of elements of system of release, watching that they did not concern bodies.

Cars with engines in working volume of 1,5 and 1,6 l

Fig. 2.273. Elements of system of the release, located in a motor compartment: 1 – a lining of a final collector; 2 – a final collector; 3 – the gauge of concentration of oxygen; 4 – каталитический neutralizer; 5 – a heat-shielding casing of a final collector


Elements of system of the release, located in a motor compartment, are shown on fig. 2.273.

Fig. 2.274. A reception pipe and mufflers of system of release: 1 – a lining of a reception pipe of mufflers; 2 – pillows of a suspension bracket of a reception pipe of mufflers; 3 – the additional muffler; 4 – the basic muffler


The reception pipe and mufflers of system of release are shown on fig. 2.274.
Removal

Fig. 2.275. A flange of fastening of the basic muffler to the additional muffler


Disconnect the basic muffler from additional (fig. 2.275), having turned away a nut of fastening and having taken out bolts.
Remove the  basic  muffler,  having disconnected  suspension bracket pillows.

Fig. 2.276. A connecting collar of a reception pipe of mufflers and the additional muffler


Disconnect the additional muffler from the basic muffler and a reception pipe of mufflers (fig. 2.276).
Remove the additional muffler, having disconnected a suspension bracket pillow.

Fig. 2.277. Elements of fastening of a reception pipe of mufflers to каталитическому to neutralizer


Turn away bolts of collars of fastening of a reception pipe of mufflers and a nut of its fastening to каталитическому to neutralizer (fig. 2.277).
Turn away a bolt of fastening of a reception pipe to the additional muffler.
Installation
Establish a reception pipe of mufflers, additional and basic mufflers in the listed order, temporarily fix them.
Tighten fastenings of elements of system of release, watching that they did not concern bodies.

THE PREVENTION
Removal and check of details of system of release spend only on cold system.

Check of tightness of system of release  of the fulfilled gases  
On cars with regulated каталитическим neutralizer absence of tightness of connections of system of release in front of the gauge of concentration of oxygen can lead to following malfunctions:
– Difficulties at engine start-up;
– The engine stops;
– Non-uniform work of the engine idling;
– Jerks at acceleration.

THE PREVENTION
 Check condition – the engine cold or hand temperatures. The source of compressed air is necessary for check.

Start up the engine and hear on the working engine to system of release of the fulfilled gases on absence of leaks of the fulfilled gases.
Stop the engine.
Insert a pistol of a source of compressed air (compressor) into an exhaust pipe and condense with a rag.
Establish pressure of compressed air 6 bar. Include a pistol.
Cover with means for definition of places of leaks of a junction of a head of the block of cylinders and a final collector, a final collector and a reception pipe of the muffler, a reception pipe of the muffler and каталитического neutralizer and check up on formation of vials.
Eliminate infringements негерметичности release systems.